While the responsibility for accurate reproduction lies with the printer, a designer can contribute to the elimination of errors and mistakes by being aware of some of the common pitfalls that occur and by creating designs that accommodate them.
Printing a four colour job;
To print a simple four-colour card, the design needs to have a bleed so that once it is trimmed it will not have a white edge of unprinted stock. Normal design practice calls for a 3mm bleed, but more or less may be used depending on the job and the printing method used. For this reason, it is best to discuss the bleed of a job with the printer. Registration problems occur when the impressions the plates make on the stock are not quite aligned or in key. The K of CYMK stands for key as the other plates key into the master plate.
Registration problems;
One-colour printing does not present colour registration problems as there is nothing for a printing plate to register with. Registration problems may occur as soon as more than one colour is printed. It may look slightly distorted or blurred due to mis-registration. A grey scale image will print fine as it is printed with just a black plate. In fact any single colour image printing from a single plate will all be fine as there is no registration needed.
Registration problems with reversed-out text are most acute with small text, particularly as mis-registration is most common on low quality print jobs such as newspapers. Mis-registration of small text can make it legible. Restricting reversed-out ext to one of the four process colours is the safest way to guarentee no registration problems, as only a single, flat colour will rint. Fine line work also poses problems for the same reason.
Bleed: The printing of a design over and beyond its trim marks.
Trim: The process of cutting away the waste stock around a design to form the final format once the job has been printed.
Registration: The exact alignment of two or more printed images with each other on the same stock.
Tip-ins and Tip-ons;
Tip-ins;
A tip-in is the attachment of a single page into a publication by wrapping it around the central fold of a section and glueing along the binding edge. If the tip-in is shorter than the publication it must be aligned to either the top or bottom edge. Fine art prints are sometimes printed intaglio and tipped-in.
Tip-ons;
A tip-on is when a page or other element, such as a reply card, is pasted into a publication. A tip-in can be located anywhere on the host page and may be of a temporary or a permanent nature.
Page sizes;
ISO 216 "Writing paper and certain classes of printed matter; Trimmed sizes; A and B series" specifies international standard (ISO) paper sizes, used in most countries in the world today with three series of paper sizes: A, B and C. Series C is primarily used for envelopes.
A series;
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By 1977 A4 was the standard letter format in 88 of 148 countries. Today the standard has been adopted by all countries in the world except the United States and Canada.
B series;
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Many posters use B-series paper or a close approximation, such as 50 cm × 70 cm; B5 is a relatively common choice for books. The B series is also used for envelopes and passports. The B-series is widely used in the printing industry to describe both paper sizes and printing press sizes, including digital presses.
C series;
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An A4 page will fit into a C4 envelope, A5 will fit into a C5 envelope and so on.
The practical usage of this is that a letter written on A4 paper fits inside a C4 envelope, and C4 paper fits inside a B4 envelope.
ANSI;
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